SMED - quick changeover of machines in production - a requirement of modern production facilities

The biggest problem in many companies in Poland are still outdated technologies and shortages of specialized staff in the labor market . Still still many Polish companies rely on equipment purchased 10-30 years ago where, to a large largely in the process of retooling equipment physical human labor is necessary, and the accuracy of the process depends on experience and senses. In many manufacturing plants, it is the machine operators who still still manually change tools, manually fix materials to be machined, base the the workpiece and measure the diameter of the tool.

 This causes production time to increase significantly while raising costs and creates many problems with repeatability. Many companies are still closed to process automation using old solutions, which reduces production flexibility, and it is not profitable to produce a small batch. In the processes of changeover of machines and equipment, time plays the most important role - by reducing it through the introduction of SMED technique, the company can increase its income, the variety of the produced assortment, repeatability and accuracy of the product.

Products manufactured under the CNC Machine Factories - Plot Electronics/.technologically are for the times, what matters is the speed, accuracy and flexibility of the details produced with them. Human labor is to be reduced to managing the machine's potential.

The opening of a new production line of modern CNC machine tools of the SENTINEL N series has given the device a greater spectrum of production possibilities, the problem of changeovers, and the machine has gained the technical ability to handle many accessories accessories that change the production purpose in a fast and maintenance-free manner equipment.

The Sentinel N device by changing the module automatically can work with more than 2,000 thousand aggregates, cutting module, creasing, stamping, threading, stamping, etc.

Taking automatically from the tray, the tool becomes a basic machining device equipped with the necessary sensors, correcting automatically previously written manufacturing programs taking into account the actual diameter of the tool its length and the arrangement of the material.

The structure of the device has raised parameters parameters stiffness by 12 times from known market solutions thanks to which it is a manipulator system capable of assume the functionality inherited from the module in use.

It is not a universal device made by compromise compromise but a device that automatically rearms its capabilities, taking full advantage of technological processes.

The device in the cutting function processes both soft materials as it was once done by plotters, wood, furniture boards - as it was done by machine tools for wood, but also steel as it is done by milling machines. wood, furniture boards - as performed by woodworking machines, but also steel as performed by CNC milling machines. CNC MACHINES. The machining capabilities are much greater and depend on the module.

Owners of the SENTINEL N model are gaining more and more capacity manufacturing capacity of purchased equipment with the development of modules rather than the actual device whose development capabilities are projected 10 years ahead. By installing in advance components with higher parameters than the current need.

Sentinel N device is a development product drawing from the needs of rearming production the idea of its creation.  

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Noteworthy is the SCOUT system, which allows you to monitor machines in real time via a web browser.

The support of this application makes it possible to control The status of the machine, the progress of the work, monitoring orders and customers, remote working, has a database and archive of completed work.

It has reporting and analysis modules. The system saves time on measuring machine work, accurately accounts for and optimizes the work. It supports communication with the machine, giving information needed to work more efficiently in the man-machine relationship.